The designs come from his cousin Juan Carlos in Milan and this is the information we work from on all of EJs’ helmets. We try to keep to the original concept as closely as possible, but we have the final say on colors, effects, etc. as designs often evolve along the painting process. As a helmet progresses we often think of additional touches and paint techniques that will enhance Juan Carlos’s designs.
The first step is to prep & primer-coat the helmet surface, so that the paint will key to the shell and stand up to the battering the helmets take during a race. Each section of the design is masked off and the colors are then airbrushed in one at a time.